FRP XPS Sandwich Panels

Lightweight Composite Panels with FRP Facings and XPS Foam Core

·FRP Surface Protection
·XPS Foam Core
·Lightweight Sandwich Structure
·Custom Thickness & Dimensions

FRP XPS Sandwich Panel Structure

Exploded view of an FRP-faced XPS sandwich panel showing FRP skins and an XPS foam core
Panel Structure

Notes:

FRP XPS sandwich panels consist of two FRP facings bonded to an XPS (Extruded Polystyrene) foam core, forming a lightweight composite structure. Each layer serves a different purpose:

01. FRP Facing: Fiberglass reinforced plastic facings provide a durable outer surface and protect the foam core.

02. XPS Foam Core: The extruded polystyrene foam core provides lightweight support and thermal insulation.

03. FRP Facing: The opposite FRP facing completes the sandwich structure and provides surface protection on the other side.

Technical Specifications

Item Specification
Panel Structure FRP + XPS Foam Core + FRP
Facing Material Fiberglass Reinforced Plastic (FRP)
Core Material Extruded Polystyrene (XPS)
Surface Finish Customized
Panel Thickness Customized
Panel Dimensions Customized
Color Customized
Processing Cutting / CNC Machining

Technical Information

Panel specifications can be customized according to insulation requirements, structural design and application conditions. Final specifications depend on the selected FRP facings and XPS core.

FRP-faced XPS sandwich panel with fiberglass-reinforced plastic skins
APPLICATIONS

Applications of FRP XPS Sandwich Panels

FRP XPS sandwich panels are suitable for applications requiring lightweight construction and thermal insulation.

  • Refrigerated Truck Bodies – Insulated wall and roof panels.

  • Commercial Vehicle Bodies – Lightweight body panel solutions.

  • RV & Caravan Construction – Wall, roof and partition panels.

  • Insulated Enclosures – Panels for temperature-controlled structures.

  • Industrial Applications – Lightweight insulated composite structures.

Truck Bodies
RV & Caravan Construction
Insulated Enclosures
Sales Vans & Food Trucks
Customized Solutions

Customized FRP XPS Sandwich Panels

Compoflix provides customized FRP XPS sandwich panels to meet different project requirements.

  • Customized panel thickness and dimensions

  • Different FRP surface finishes and colors

  • XPS foam core thickness options

  • Custom cutting and CNC machining

  • Panel solutions for specific applications

CNC Machining
CNC machining of lightweight composite panels
Custom Panel Dimensions
Thermoplastic anti-slip honeycomb composite panels